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Great questions @ddk1979
I will try help you with some of them
1) Contact vs spaced
I typically do contact coils. I think with spaced coils, there is ever so slightly more surface area for the wick to make contact with the wire - as it goes inbetween the spaces. Hence in theory, slightly more vaporisation. But I typically do contact coils - my thinking is that they are hotter and lead to a crisper vape. On the few occasions I tried spaced coils I did get some spitting a few times. I do recall though that spaced coils gunk up less, so one could argue they are longer lasting. But am no expert in it.
2) not sure about the fused vs non-fused clapton. I thought a fused clapton means the inner core has two or more wires. So makes it a bit thicker, arguably more surface area for vaporisation on the outside then. Also the inner core having two or more wires reduces the overall resistance of the coil quite a bit. So depending on what coil resistance you like or need, you may need a fused. Maybe @Friep or someone else can give more input here.
3) 2.5mm ID vs 3mm ID.
ID in general is an interesting one. For the same resistance and amount of wire, if you had a smaller ID you would have more wraps. The coil would be longer. Less ID also means less cotton in there so depending on the power it may not be ideal and may lead to dry hits sooner.
From my experience I have found that a smaller ID leads to a hotter vape - arguably the temp at the centre all else equal should be slightly more. For me it also leads to a crisper vape.
Its also very atty dependent because some atties do better with slightly smaller IDs and some with bigger IDs. And some need slightly longer coils (ie more wraps)
I think the important thing is to get the right ID, wraps, coil type and matched to the atty - together with the power. If you are using a smaller device that needs less power, then slightly higher resistance wire with a smaller ID is better. But if you are in a bigger rig with more power (usually more airflow) then a bigger ID and thicker wire (lower resistance) and more power is suitable. It also needs more ID to carry more wick and juice.
So I think its about trial and error. In your question about 2.5 vs 3mm, I dont think there is a huge difference - best would be to test them out thoroughly and see which you prefer.
In my Reo/RM2 I have experimented with quite a few wire types and ID. I settled on a small 1.6mm ID with a parallel wrapped 29g (thin) Kanthal wire. Comes out at 0.45 ohms, so essentially two 0.9 ohm coils in parallel. Gives me a wonderful crisp vape, instant ramp and a great vape on my stronger tobaccoes. I have tried simple 28g wire with 2mm ID, even 27g and 26g and have gone up to 2.5mm ID - its just not the same crispness for me and I find the ramp up too long. Bear in mind the Reo is a mech so I can't just dial up the power for a faster ramp. Took me many coils and lots of trial and error to find what works best for me. The only drawback to my tiny ID coil is that I get only about 3 puffs before having to resquonk. But thats ok because its MTL and the juice is strong so three puffs is superb for me on that application.
In my Skyline I am using a 2.5mm ID. About 20 Watts of Power. In my lower powered Lemo1 (about 12-15 Watts) I use a simple 2mm ID coil.
Hope that helps
@ddk1979 , Clapton refers to a single wire claptoned or wrapped in another wire, usually a much thinner one, in this instance 30gauge claptoned in 38 gauge, and will give you a higher resistance (6,95 Ohm per feet of wire used) coil if your I’d and wraps are the same for both. A fused Clapton is a multicored wire again claptoned or wrapped in a thinner wire, in this instance 2 x 30 gauge claptoned in a 38 gauge. The resistance for exactly the same coil dimension and wraps will be lower (3.5 Ohm per feet of wire used) compared to the normal Clapton.Thanks for the detailed reply @Silver - much appreciated.
I tend to chain vape and have burnt my wick numerous times. My standard build is approx 2.5mm ID, 7-8 wraps with VV Superfine MTL wire at 20W (about 0.8ohm).
I put in new coils today but increased the ID's from 2.5mm to 3mm in the hope that more juice would get to the coil.
While rebuilding I noticed that my VV Superfine MTL wire is almost finished, so I started making a Black Friday list.
I see that VV had Fused and non-fused superfine mtl wire (e.g. no.1 and no.3 below) and am interested to know how it would affect the vape. (I just noticed that no.1 has 2 cores while no.3 only has a single core.)
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